Rebuild Solutions for Machines & Engines by Avesco

There’s a lot of value in your construction machine – and our experts know how to make it last

The Cat Certified Rebuild Programs return your end-of-life machines, systems and components to like-new condition at a fraction of the cost of buying new. A rebuild is often most advantageous when your equipment has several issues that need attention. It gives you the chance to replace or restore multiple systems, along with upgrading the machine's performance and appearance. We repair all machine components, right up to complete overhauls.
The result is equipment that performs like new, priced at a fraction of the cost.

Cat Certified Rebuild Undercarriage Overhaul The 10 Steps Of A Certified Rebuild

From single component to complete machine options

Simply unbeatable: the original Caterpillar rebuild. For many years, it has been one of our most popular service solutions – and for good reason. Over the lifetime of a construction machine, there’s no other option that delivers lower total operating costs. And best of all: zero risk, with all costs capped.

Our Services

Expert rebuild by certified specialists	All technical updates included
More than 350 tests performed	Factory warranty included

Your Benefits

Restored to “as new” condition with warranty	Cost-effective even for medium-sized machines
Fixed, risk-free pricing	30-70% of the price of a new machine
Machine reliability and productivity restored	CO₂ footprint: 90% reduction compared to a new machine

Rebuild Options

Machine
Return your entire machine to good-as-new condition — or better-than-new with upgrades and enhancements.
Power Train
Bring the heart of your machine — including radiator, engine, transmission, torque converter, final drive and axle — back to new.
Hydraulic
Avoid the cost and downtime of individual repairs by bringing your excavator’s pumps, motors, valves, accumulators, hoses, tubes, tanks, coolers and cylinders back to new.
Machine Component
Breathe new life into key components like Cat machine engines, transmissions, torque converters, axle assemblies, differentials and final drives.
Commercial engine
Restore your marine propulsion engine, generator set, pump, locomotive or other power system to its original performance and durability levels.

The Right Timing for Lower Operating Costs

The undercarriage represents up to half of the lifecycle costs of earthmoving machines such as excavators, making timely maintenance one of the most effective ways for contractors to save money. A well-maintained undercarriage improves machine performance and reliability in all conditions, extends service life and reduces downtime — lowering overall operating costs and increasing jobsite productivity.

Our Services

Undercarriage maintenance, overhaul and wear assessment	Genuine Cat undercarriage parts
Expert inspections and recommendations	High-quality repairs with a 12-month warranty

Your Benefits

Longer service life and reduced operating costs	Significant savings and increased productivity
A more stable and higher-performing machine in all conditions	Fewer unplanned downtime events and improved machine availability

A Cat Certified Rebuild follows 10 steps

Inspection / Evaluation
A machine rebuild includes 350 tests and inspections, while a power train rebuild includes 200 tests and inspections. A customized plan and cost estimate for the rebuild are provided.
Disassembly
The machine and power train are completely disassembled. A machine rebuild includes the replacement of 7,000 parts, while a power train gets 3,000 new parts.
Reconditioning
During this step, frames are straightened, welded & reinforced; new linkage pins and shaft bearings are installed; hydraulic systems are restored and electronic controls and software are replaced.
Engineering Updates
Rebuilt machines receive the latest improvements in safety, performance, comfort and maintenance.
Power Train Tests
The engine, fuel system, transmission, torque converter, differential, final drives and radiator are reconditioned, updated, tested and reinstalled.
Reassembly
Critical torques, clearances and pressure settings are maintained and recorded and the engine wiring harnesses are replaced.
Performance Testing
This step ensures quality control through instrument and operational testing. Contamination control procedures are strictly adhered to during this process.
Repainting
The rebuilt machine receives new paint, model identity graphics and a Cat Certified Rebuild decal.
New Serial Number or Product Identification Number
This new number identifies the machine and entitles it to a like-new standard warranty. This step also enables a higher resale value for the machine.
Customer Evaluation
The rebuild is not officially complete until the owner is satisfied. The machine is put to the test in a working environment, where it is evaluated by the owners and operators.