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Cat® Payload Technology

WHAT IS CAT PAYLOAD?

When it’s your job to load material, you need to know three things: what got loaded where, how much went on each truck or in the hopper, and where it went from there. Cat Payload technology not only delivers that information and keeps track of it over time, it also helps loader operators get the right load on board, the first time, every time.

Measure It. Manage It. Make It Pay.

Uptime and productivity are everything in your line of work.
Cat Payload enhances operator effectiveness,
reduces fuel costs and maximizes productivity on the jobsite with accurate, precise loading every time.

 

CAT PAYLOAD COMPATIBLE MACHINE TYPES


Optimize Your Loading Cycle Times
Cat Payload technologies provide on-the-go weighing to help operators hit exact targets, everytime and avoid overloading, underloading or misloading materials.

Up To 17% Increased Productivity
Precision payload weighing from the cab eliminates underloading, overloading and misloading while increasing operator productivity.

Zero Guesswork
The system's fast calibration, easy-to-read display, and real time in-cab feedback provides operators with all the information needed to load efficiently.

Up To 10% Faster Load Times
By utilizing low-lift weight technology combined with in-cab payload weight information, unnecessary cycles are eliminated for greater efficiency and faster loading.

Advanced Payload Upgrade For Wheel Loaders
Advanced Payload is a system upgrade that offers expanded features andcapabilities,including:

  1. Advanced list options provide additional information to a load cycle - truck ID, material type, and up to four customizable lists.
  2. Tip-off Assist adds automation to the final bucket process.
  3. Multitask mode tracks two loading processes simultaneously.
  4. Dispatch for Loading integrates the loader into the scale house process - a subscription and compatible scale house software required.

Advanced Payload can be installed at the factory for all new next generation wheel loaders or added as a dealer installed upgrade kit.


Precisely Load Targets Every Time
Next generation excavators take on all kinds of tasks - loading, stockpiling, material handling, and more. Cat Payload technology provides on-the-go weighing to help operators hit exact targets every time and avoid overloading, underloading, or misloading materials.

Increased Productivity
Precision payload weighing from the cab helps to eliminate underloading, overloading and misloading while increasing operator productivity.

Up To 10% Faster Loading Times
By utilizing low-lift weight technology combined with in-cab payload weight information, unnecessary cycles are reduced for greater efficiency and faster loading.

Zero Guesswork
The system's fast calibration, easy-to-read display, and real time in-cab feedback provides operators with all the information needed to load efficiently.


Monitor Your Load with Ease
Cat Production Measurement provides real-time payload weighing to help operators optimize hauling potential and maximize productivity. Automated tracking helps site managers monitor material movement and efficiency metrics to manage production, improve jobsite efficiency, and lower costs.

Measure Productivity
Instantly receive feedback to ensure trucks are fully loaded, ensuring better utilization

Real Time Weighing
Easy-to-read display and real time in-cab feedback provides operators with all the information needed to signal when target payload is achieved

Efficient Operation
Effective solution to better manage total machine maintenance and repair cost

BENEFITS OF USING CAT PAYLOAD TECHNOLOGY

With its onboard weighing systems and real-time feedback in the cab, Cat Payload does more than simply eliminate trips to the weighing scale. It also helps you boost productivity, drive down costs, increase operator efficiency and run a safer jobsite. Here’s how:

  • On-the-Go Load Weighing helps operators hit exact loading targets every time, increasing productivity and reducing cycle times. Eliminating overloading reduces excessive wear, expensive tire damage and dangerous material spills. Eliminating underloading means you can move more in fewer loads, saving time and fuel.
  • In-Cab Displays let operators easily see bucket and truck load weights, track load counts and material movement, and monitor productivity and fuel efficiency in real time. On hauling tools, payload lamps and external scoreboard displays provide load status to the loader operator. It all increases accuracy to reduce costly errors and rework.
  • Comprehensive Reporting lets you track key performance indicators like daily production tonnage, truck load counts, tons/hour, tons/fuel burned and more, then make improvements to boost productivity and profits.
     

What's the benefit for my operator?
With on-board payload systems like Cat Payload, advanced weighing modes assist with payload accuracy and make loading cycles more efficient as a result.

  • Transfer-On-Weight — provides a preview of material weight plus total truck payload as the bucket is weighed – giving operators the opportunity to tip off material if the load is too heavy before dumping it into the truck. 
  • Low-Lift-Weighting — estimates material weight at a low-lift height – without lifting through the entire weigh range – to speed loading when exact weights aren't required, such as during hopper loading. An added benefit is the speed of truck loading. The operator can use the "low-lift estimated weighing weight" in conjunction with tip-off to adjust his final bucket for the right amount prior to completing the truck. This saves time and fuel since he doesn't have to lift all the way through the weigh range for a scaled, accurate weight prior to making adjustments, like he would on a more traditional system. 
  • Tip-Off — allows the operator to make final-pass load adjustments at the stockpile, truck or hopper and view adjusted weights in real time. 

The operator can track loader productivity right from the cab – with quick access to daily payload weights, load and cycle counts, and totals. 

This puts the operator in control and gives him more confidence.

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